---
title: "Quick Start: Position Measurement — Industrial Ethernet — 1DC Series"
application: position-measurement
variant: ethernet
controller: 1dc
valid_sensors: ["1DC 96", "1DC 192", "1DC 288", "1DC 384", "1DC 480", "1DC 768", "1DC 960"]
output_type: ethernet
estimated_time: "~1–2 hours"
last_updated: "2026-07-12"
guide_url: "https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc"
pdf_url: "https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.pdf"
---

# Quick Start: Position Measurement — Industrial Ethernet — 1DC Series

> Install, wire, and configure a Roll-2-Roll® 1DC Series sensor for position measurement via Industrial Ethernet.

## What You'll Achieve

After completing this guide, with position data from the 1DC Series sensor's built-in controller available over Industrial Ethernet for your PLC. No separate controller needed.

**Estimated time:** ~1–2 hours

## What You Need

### Products

- 1DC Series sensor (built-in controller — no separate controller needed)
- 24 V DC Input Power Cable for SCU6x or 1DC - 5m (21218x-5m)
- M8 to RJ45S, Shielded Cable - 5m (1407354)
- 24 VDC power supply

### Prerequisites

- Machine accessible and safe to work on
- 24 VDC power available at the installation location
- For Ethernet paths: Ethernet network ready (switch port available)

## Install

Mounting differs based on measurement type.

### Edge & Centerline

- Mount in free span between two rollers (web unsupported)
- Web edge must be at least 10 mm from the edge of the sensor sensing range
- Mount closer to one roller to minimize web flutter
- Web plane must be parallel to sensor length axis
- For centerline: sensor must see both edges (or use dual sensors for wide webs)

### Contrast/Line

- Mount facing web on a backup roller (web must be supported)
- Use a dark/matte roller surface to prevent false contrast readings
- Do not move the sensor after teaching
- Standoff consistency is critical — distance stability matters more than absolute distance

**Light source:**

- **Edge:** Infrared (IR) — default for edge and centerline on most materials
- **Contrast:** White light — for visible color contrast. UV for fluorescent marks only.

**Sensor sizing:** Choose sensor wide enough for maximum expected wander + 10% safety factor. For centerline, sensor must be wider than the web. For contrast/line, sensor only needs to see the tracked feature.

**Reference documents:**

- [Sensor Installation Recommendations (web guiding)](https://r2r.tech/documentation/manuals/sensor-installation-recommendations.md)
- [Sensor Installation Recommendations (inspection)](https://r2r.tech/documentation/manuals/sensor-installation-recommendations-inspection-applications.md)

## Wire

Just power and Ethernet — no sensor cable needed.

1. Power: Connect 24 V DC Input Power Cable for SCU6x or 1DC (21218x-5m) to 1DC port X1
2. Ethernet: Connect M8 to RJ45S, Shielded Cable (1407354) from 1DC port P1 to PLC or network switch

## Configure & Verify

All three measurement types use the same sensor hardware. The type is selected in the controller configuration.

### Edge Position

Tracks one physical edge (left or right) of the web.

1. Connect sensor and power on — edge position appears immediately
2. Set the sensor's electronic orientation (left or right) to match its physical orientation with respect to the web. When set correctly, the web appears as a white rectangle on the controller display with one black region: the left region is black when tracking the left edge, the right region when tracking the right edge.
3. For analog: select edge type (left/right/center/width) and output range
4. For Ethernet: position is immediately available in registers

**Success:** The Web Detect Indicator — the green square at the bottom-left of the SCU5 or SCU6x display — turns green (it lights when the controller sees a valid edge or a valid taught contrast); quality factor > 10; stable position value tracking web movement.

### Centerline Position

Tracks the midpoint between both edges — absorbs width variation. In center mode the sensor sees both edges, so the web appears as a white rectangle on the controller display with black regions on both the left and the right.

1. For analog: select "center" as the analog output mode
2. For Ethernet: read left and right edge positions, compute centerline in PLC as (left + right) / 2
3. For dual sensors (wide web): mount both with the same camera orientation, then set their electronic orientation so one sensor tracks the left edge and the other tracks the right edge, and combine the two in the PLC

*Note: There is no dedicated centerline register over Ethernet. The PLC computes the average.*

**Success:** Both edges detected, centerline stays stable even as web width fluctuates.

### Contrast/Line Position

Tracks a printed line, coating edge, or color boundary on the web surface.

**Modes:**

- **Line Contrast:** Centerline of a line/stripe
- **Left Contrast:** Left edge of a contrast transition
- **Right Contrast:** Right edge of a contrast transition
- **Double Contrast:** Edge between two specific colors

**Teaching:**

1. Select the contrast sub-mode matching your application
2. Position the web with the target feature in the sensor field of view on the backup roller
3. On the touchscreen, navigate to the target feature in the real-time sensor image
4. Select the correct edge/feature and confirm with a button press
5. Teaching happens in one scan cycle (near-instant)

**Success:** Green indicator = feature found and tracked. Grey = feature lost. Position tracks the feature smoothly.

### Common Configuration Mistakes

- No backup roller — web flutter corrupts pattern matching
- Teaching on the wrong feature
- Tolerance too tight (intermittent loss) or too loose (false matches)
- Ambient light interference
- Forgetting to re-teach after material change

**Configuration reference:** [Controller Documentation](https://r2r.tech/documentation/manuals/register-map-1dc-series-roll-2-rollr-sensor-v-43a.md)

## PLC Integration

Position, quality factor, fault status, and coverage are exchanged in a single cyclic frame over Industrial Ethernet.

- Position units are pixels, not mm. Convert using your sensor's pixel resolution: position_mm = position_pixels × resolution, where resolution is 0.0635 mm or 0.127 mm per pixel depending on the sensor model.
- Rockwell AOI handles conversion automatically and exposes _mm fields
- Update rate: 50 Hz (20 ms) fixed — not configurable over Ethernet
- Quality factor > 10 = valid reading

**Register map:**

- [1DC Series Register Map](https://r2r.tech/documentation/manuals/register-map-1dc-series-roll-2-rollr-sensor-v-43a.md)

**Support files:**

- [EDS File (EtherNet/IP)](https://r2r.tech/documentation/support-files/ethernetip-eds-file-roll-2-rollr-communication-module.md)
- [Add-on Instruction (AOI) for Studio 5000](https://r2r.tech/documentation/support-files/rockwellab-add-instructions-1dc-series-roll-2-rollr-sensor.md)

## Go Further

### Related Quick Start Guides

- [Web Width Measurement](https://r2r.tech/resources/quick-start/web-width/ethernet/scu6x.md) — Measure total web width using the same sensor
- [Multiple Web Width Measurement](https://r2r.tech/resources/quick-start/multi-web-width/ethernet/scu6x.md) — Measure multiple strips simultaneously (SCU6x only)
- Intermediate Web Guide — Add web guiding using position measurement as the feedback (coming soon)
- [Splice Detection](https://r2r.tech/resources/quick-start/splice-detection/ethernet/scu6x.md) — Add splice detection alongside position measurement

### Learn More

- [Edge Guiding Solutions](https://r2r.tech/solutions/web-guiding/edge-guiding.md)
- [Center Guiding Solutions](https://r2r.tech/solutions/web-guiding/center-guiding.md)
- [Line/Contrast Guiding Solutions](https://r2r.tech/solutions/web-guiding/line-contrast-guiding.md)

### Reference Documents

- [1DC Series Product Data Sheet](https://r2r.tech/documentation/manuals/1dc-series-product-data-sheet.md)
- [1DC Series Register Map](https://r2r.tech/documentation/manuals/register-map-1dc-series-roll-2-rollr-sensor-v-43a.md)
- [Sensor Installation Recommendations (web guiding)](https://r2r.tech/documentation/manuals/sensor-installation-recommendations.md)
- [Sensor Installation Recommendations (inspection)](https://r2r.tech/documentation/manuals/sensor-installation-recommendations-inspection-applications.md)

## Available Sensor Models

Select a sensor model at the guide page to see datasheets, 2D drawings, 3D models, and STEP file downloads.

- [1DC 96](https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.md?sensor=1dc-96) (96 mm)
- [1DC 192](https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.md?sensor=1dc-192) (192 mm)
- [1DC 288](https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.md?sensor=1dc-288) (288 mm)
- [1DC 384](https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.md?sensor=1dc-384) (384 mm)
- [1DC 480](https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.md?sensor=1dc-480) (480 mm)
- [1DC 768](https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.md?sensor=1dc-768) (768 mm)
- [1DC 960](https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.md?sensor=1dc-960) (960 mm)

## Related Quick Start Guides

- [Splice Detection — Industrial Ethernet — 1DC Series](https://r2r.tech/resources/quick-start/splice-detection/ethernet/1dc.md)
- [Splice Detection — Industrial Ethernet — SCU6x](https://r2r.tech/resources/quick-start/splice-detection/ethernet/scu6x.md)
- [Splice Detection — Digital Output — SCU6x](https://r2r.tech/resources/quick-start/splice-detection/digital/scu6x.md)
- [Position Measurement — Analog Output — SCU5](https://r2r.tech/resources/quick-start/position-measurement/analog/scu5.md)
- [Position Measurement — Industrial Ethernet — SCU5](https://r2r.tech/resources/quick-start/position-measurement/ethernet/scu5.md)
- [Position Measurement — Industrial Ethernet — SCU6x](https://r2r.tech/resources/quick-start/position-measurement/ethernet/scu6x.md)
- [Web Width Measurement — Analog Output — SCU5](https://r2r.tech/resources/quick-start/web-width/analog/scu5.md)
- [Web Width Measurement — Digital Monitoring — SCU5](https://r2r.tech/resources/quick-start/web-width/digital/scu5.md)
- [Web Width Measurement — Industrial Ethernet — SCU5](https://r2r.tech/resources/quick-start/web-width/ethernet/scu5.md)
- [Web Width Measurement — Digital Monitoring — SCU6x](https://r2r.tech/resources/quick-start/web-width/digital/scu6x.md)
- [Web Width Measurement — Industrial Ethernet — SCU6x](https://r2r.tech/resources/quick-start/web-width/ethernet/scu6x.md)
- [Web Width Measurement — Industrial Ethernet — 1DC Series](https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.md)
- [Multiple Web Width Measurement — Industrial Ethernet — SCU6x](https://r2r.tech/resources/quick-start/multi-web-width/ethernet/scu6x.md)
- [Multiple Web Width Measurement — Digital Monitoring — SCU6x](https://r2r.tech/resources/quick-start/multi-web-width/digital/scu6x.md)
- [Multiple Web Width Measurement — Industrial Ethernet — 1DC Series](https://r2r.tech/resources/quick-start/multi-web-width/ethernet/1dc.md)

## Support

- Email: experts@r2r.tech
- Phone: +1-888-290-3215