---
title: "Quick Start: Web Width Measurement — Industrial Ethernet — 1DC Series"
application: web-width
variant: ethernet
controller: 1dc
valid_sensors: ["1DC 96", "1DC 192", "1DC 288", "1DC 384", "1DC 480", "1DC 768", "1DC 960"]
output_type: ethernet
estimated_time: "~1–2 hours (single sensor), ~2–3 hours (dual sensor)"
last_updated: "2026-07-14"
guide_url: "https://r2r.tech/resources/quick-start/web-width/ethernet/1dc"
pdf_url: "https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.pdf"
---

# Quick Start: Web Width Measurement — Industrial Ethernet — 1DC Series

> Install, wire, and configure a Roll-2-Roll® 1DC Series sensor for web width measurement via Industrial Ethernet.

## What You'll Achieve

After completing this guide, with width data from the 1DC Series sensor's built-in controller available over Industrial Ethernet for your PLC.

**Estimated time:** ~1–2 hours (single sensor), ~2–3 hours (dual sensor)

## What You Need

### Products

- 1DC Series sensor (built-in controller — no separate controller needed)
- 24 V DC Input Power Cable for SCU6x or 1DC - 5m (21218x-5m)
- M8 to RJ45S, Shielded Cable - 5m (1407354)
- 24 VDC power supply

*Note: 1DC is single sensor only. Each 1DC operates independently — one 1DC cannot coordinate with another for dual-sensor width. For wide webs, use SCU5 or SCU6x with two ODC sensors.*

### Prerequisites

- Machine accessible and safe to work on
- 24 VDC power available at the installation location
- For Ethernet paths: Ethernet network ready (switch port available, IP address planned)
- For digital monitoring paths: stacklight, alarm, or PLC digital input wired and ready
- Web material available for initial setup and teach operations
- A sample of known width on hand for the teach correction/offset step

## Install

Edge-based web width measurement always uses free span mounting (web unsupported between rollers). Install the sensor so that the length of the sensor is parallel to the cross-machine direction (the width direction of the web).

### Single Sensor Setup

- Position the sensor so both edges of the web are visible within the sensor field of view
- Allow margin on each side for normal web wander — do not position edges at extremes of the sensing range
- Mount closer to one roller to minimize web flutter
- Ensure the web plane is parallel to the sensor length axis

### Dual Sensor Setup

- Position the left sensor to see the left edge, right sensor to see the right edge
- Critical: mount both with the same camera (physical) orientation, but set their electronic orientation oppositely — the left sensor tracks the left edge, the right sensor the right edge
- Each sensor needs margin for the full range of web widths (min to max) plus wander
- Sensors do not need to be the same size — select each based on wander range at its edge

**Light source:** Infrared (IR) — default for most materials.

**Sensor sizing:** Single sensor: sensing range must exceed max web width + wander. Dual sensor: each sensor covers its respective edge + wander. If no single sensor is wide enough, use dual sensor.

**Reference documents:**

- [Sensor Installation Recommendations (inspection applications)](https://r2r.tech/documentation/manuals/sensor-installation-recommendations-inspection-applications.md)

## Wire

Just power and Ethernet — no sensor cable needed.

1. Power: Connect 24 V DC Input Power Cable for SCU6x or 1DC (21218x-5m) to 1DC port X1
2. Ethernet: Connect M8 to RJ45S, Shielded Cable (1407354) from 1DC port P1 to PLC or network switch

## Configure & Verify

Web width measurement computes the distance between the detected left and right edges. The controller computes the width internally and provides the value directly.

### Single Sensor Width

One sensor sees both edges of the web and computes width directly. Use when the web is narrower than the sensor sensing range.

1. Connect power — the 1DC detects both edges automatically
2. Width is available in Ethernet registers — no touchscreen configuration needed

**Teaching:**

1. Place a sample of known width in front of the sensor
2. Enter the known width value on the touchscreen or via Ethernet
3. Press the Teach Correction button
4. The controller compares raw measurement to known value and stores the difference
5. All subsequent width readings include this correction

**Success:** Stable width value in PLC Ethernet registers, fault status = 0.

### Dual Sensor Width

Two sensors — one per edge — with the controller computing total width including the distance between sensors. Use when the web is wider than any single sensor. Not available for 1DC.

1. Set each sensor's electronic orientation first — left sensor → left edge, right sensor → right edge — then perform single-sensor configuration for each
2. Teach offset: place a known-width sample so both sensors see their edges
3. Enter the known width value and press the Teach Offset button
4. The controller computes the distance between sensors and stores it
5. Optionally perform teach correction after teach offset for additional accuracy

*Note: Teach offset = one-time during installation (re-teach only when sensors are physically moved). Teach correction = optional per product change. Final width = raw measurement + offset + correction.*

**Success:** Both sensors show green indicators, width reflects the full web width, changing products produces the expected width change.

### Common Configuration Mistakes

- Not re-teaching correction after product change — accuracy degrades with different material
- Forgetting teach offset — width will be wildly incorrect (missing distance between sensors)

**Configuration reference:** [Controller Documentation](https://r2r.tech/documentation/manuals/register-map-1dc-series-roll-2-rollr-sensor-v-43a.md)

## PLC Integration

The controller provides computed web width (with offset and correction applied) in dedicated registers. No PLC-side computation needed unless you prefer raw measurements.

- Width is provided as a 16-bit register value with offset and correction applied
- Raw edge positions (left and right) also available for PLC-side computation
- For PLC-based tolerance monitoring: read width register, compare against nominal ± tolerance
- Rockwell AOI handles pixel-to-mm conversion and bit unpacking automatically

**Register map:**

- [1DC Series Register Map](https://r2r.tech/documentation/manuals/register-map-1dc-series-roll-2-rollr-sensor-v-43a.md)

**Support files:**

- [EDS File (EtherNet/IP)](https://r2r.tech/documentation/support-files/ethernetip-eds-file-roll-2-rollr-communication-module.md)
- [Add-on Instruction (AOI) for Studio 5000](https://r2r.tech/documentation/support-files/rockwellab-add-instructions-1dc-series-roll-2-rollr-sensor.md)

## Go Further

### Related Quick Start Guides

- Contrast-Based Width Measurement — Measuring coating width, feature width, and contrasting boundaries (coming soon)
- [Multiple Web Width Measurement](https://r2r.tech/resources/quick-start/multi-web-width/ethernet/scu6x.md) — Measure multiple strips or webs simultaneously (SCU6x only)
- [Position Measurement](https://r2r.tech/resources/quick-start/position-measurement/ethernet/scu6x.md) — Measure edge, centerline, or contrast/line position
- [Splice Detection](https://r2r.tech/resources/quick-start/splice-detection/ethernet/scu6x.md) — Add splice detection alongside width measurement

### Learn More

- [Web Width Measurement and Monitoring](https://r2r.tech/articles/web-width-measurement.md)

### Reference Documents

- [1DC Series Product Data Sheet](https://r2r.tech/documentation/manuals/1dc-series-product-data-sheet.md)
- [1DC Series Register Map](https://r2r.tech/documentation/manuals/register-map-1dc-series-roll-2-rollr-sensor-v-43a.md)
- [Sensor Installation Recommendations (inspection applications)](https://r2r.tech/documentation/manuals/sensor-installation-recommendations-inspection-applications.md)

## Available Sensor Models

Select a sensor model at the guide page to see datasheets, 2D drawings, 3D models, and STEP file downloads.

- [1DC 96](https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.md?sensor=1dc-96) (96 mm)
- [1DC 192](https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.md?sensor=1dc-192) (192 mm)
- [1DC 288](https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.md?sensor=1dc-288) (288 mm)
- [1DC 384](https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.md?sensor=1dc-384) (384 mm)
- [1DC 480](https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.md?sensor=1dc-480) (480 mm)
- [1DC 768](https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.md?sensor=1dc-768) (768 mm)
- [1DC 960](https://r2r.tech/resources/quick-start/web-width/ethernet/1dc.md?sensor=1dc-960) (960 mm)

## Related Quick Start Guides

- [Splice Detection — Industrial Ethernet — 1DC Series](https://r2r.tech/resources/quick-start/splice-detection/ethernet/1dc.md)
- [Splice Detection — Industrial Ethernet — SCU6x](https://r2r.tech/resources/quick-start/splice-detection/ethernet/scu6x.md)
- [Splice Detection — Digital Output — SCU6x](https://r2r.tech/resources/quick-start/splice-detection/digital/scu6x.md)
- [Position Measurement — Analog Output — SCU5](https://r2r.tech/resources/quick-start/position-measurement/analog/scu5.md)
- [Position Measurement — Industrial Ethernet — SCU5](https://r2r.tech/resources/quick-start/position-measurement/ethernet/scu5.md)
- [Position Measurement — Industrial Ethernet — SCU6x](https://r2r.tech/resources/quick-start/position-measurement/ethernet/scu6x.md)
- [Position Measurement — Industrial Ethernet — 1DC Series](https://r2r.tech/resources/quick-start/position-measurement/ethernet/1dc.md)
- [Web Width Measurement — Analog Output — SCU5](https://r2r.tech/resources/quick-start/web-width/analog/scu5.md)
- [Web Width Measurement — Digital Monitoring — SCU5](https://r2r.tech/resources/quick-start/web-width/digital/scu5.md)
- [Web Width Measurement — Industrial Ethernet — SCU5](https://r2r.tech/resources/quick-start/web-width/ethernet/scu5.md)
- [Web Width Measurement — Digital Monitoring — SCU6x](https://r2r.tech/resources/quick-start/web-width/digital/scu6x.md)
- [Web Width Measurement — Industrial Ethernet — SCU6x](https://r2r.tech/resources/quick-start/web-width/ethernet/scu6x.md)
- [Multiple Web Width Measurement — Industrial Ethernet — SCU6x](https://r2r.tech/resources/quick-start/multi-web-width/ethernet/scu6x.md)
- [Multiple Web Width Measurement — Digital Monitoring — SCU6x](https://r2r.tech/resources/quick-start/multi-web-width/digital/scu6x.md)
- [Multiple Web Width Measurement — Industrial Ethernet — 1DC Series](https://r2r.tech/resources/quick-start/multi-web-width/ethernet/1dc.md)

## Support

- Email: experts@r2r.tech
- Phone: +1-888-290-3215