Web Guide Controller

A Compact Web Guiding Application with Ethernet Communications - Searching for New Web Guide Supplier

The customer was in the process of building a new converting machine but wanted to source the web guiding systems from a new supplier. They were facing three main issues that led them to seek a new supplier: a need for integration, ease of use and lead time. After searching online and reviewing the current manufacturer of their web guide and other competitors, he came across our web site.

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So far, we have looked at the web guide mechanism, actuator and sensor. The remaining component of a web guiding system is the web guide controller.

Read more about Web Guiding Fundamentals - Web Guide Controller
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Within the group of terminal web guide systems, there are two basic types: Unwind web guide systems and rewind web guides systems.

Both systems have basically the same components, but they work differently. Let’s look at the unwind web guide structure.

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A web guiding system for converting operations has four main components:

Guide Structure/Mechanism
Actuator
Sensor
Controller

However, even though we mention four main components, the web has to be considered a component of the web guiding system.

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An aging web guide no longer in production was causing losses for Labelteq Unlimited

Paul Black, President of Labelteq Unlimited, Inc. had a big problem in one of their converting lines...

His company needed a fast and permanent solution. Our proposed application with a web guide upgrade kit system helped him and his company reach that solution.

Labelteq Unlimited, Inc., was running into trouble with an old General Web Dynamics web guide installed on their Mark Andy 2200 7" press. This particular model uses a hydraulic actuator.

Read more about Upgrade Kit for a General Web Dynamics Web Guide for a Mark Andy 2200

Web Guiding Upgrade Applications

Imagine running a converting operation that has multiple converting lines. Each of these lines has been in operation for at least 20 years. You have invested in many improvements to the line, but are now faced with aging web guiding systems that are starting to fail.

At first, you manage to work with the deficiencies they have.

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This Maintenance Technician found a solution with our upgrade kit for pneumo-hydraulic web guiding systems for an ailing web alignment system. His efforts allowed his operation to reduce increasing man-hours and downtime.

Read more about "The upgrade of our web aligner works great, we are highly thrilled!"

Read more about Contrast Sensing and Options for Line Guiding Applications

In this video we look at unconventional ways of using the line guiding application with the Roll-2-Roll® SCU5 Controller by detecting and monitoring features printed on the web.

Read more about Web Guiding and Monitoring Contrast Sensing - SCU5 Controller Set Up for Contrast Sensing

Roll-2-Roll Technologies' SCU5 Controller and Sensor system allows converters to use the contrast mode for line guiding in a few steps. This video shows how to teach the controller to tract a specific contrast for web guiding and monitoring. In additional videos we will discuss specific applications for contrast sensing that allow your converting operation to run more efficiently.

I just wanted to say how wonderful this company is. The products are amazing, easy to use, affordable, and the technical service that I received from Arman (Aravind) was absolutely incredible. Thanks!

Read more about Incredible Service, Amazing Products - Web Guide Upgrade Applications

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