Low Profile Web Guides

Web Guiding Monitoring - Roll-2-Roll Technologies LLC at Converters Expo 2022

Yes, we skipped exhibiting at Converters Expo last year, but we are back. After the hiatus in trade show attendance, it’s good to see Converters face to face. Better yet, we enjoy helping Converters solve problems that might seem unsolvable. 

This year we are sending two of our experts to work with you in solving your problem in web guiding and monitoring. Whether it’s an issue with edge, center or line guiding in a specialty area, or a difficult monitoring application, we have developed the technology to solve many problems in the industry.

Web Guiding Applications and Advanced Web Guiding Concepts - Single Edge Guiding

In 2020 we hosted a webinar on web guiding applications and advanced web guiding concepts as a continuation of the educational series web guiding fundamentals. This webinar was the follow up on our seminar on Web Guiding Fundamentals, presented earlier that year, and commented in a series of blog posts in 2021. We would like to share some comments on the points presented in this webinar in the form of a series of blogs.

Vacuum web guiding

Converting applications will typically require some type of guiding. It can be in the form of terminal or intermediate web guides, each with the peculiar conditions required to provide an effective placement of the web guide. However, all these applications are used in environments subject to atmospheric conditions. One of the most challenging web guiding applications deals with vacuum web guiding.

Web Guiding Fundamentals - Web Guide Actuators

So far we have discussed the different types of web guiding systems for converting applications. You now should know the different types of web guiding systems, and their design and installation recommendations. Also, you should have an idea of why web guiding is needed and where they should be installed in converting operations. In this blog post we will address a component of a web guiding system, the web guide actuators.

Web Guiding Fundamentals - Intermediate Web Guides

Intermediate Web Guides

Used before a critical process in the converting line 

In our previous post on web guiding fundamentals, we mentioned the terminal web guides. These are web guides that are found at the start or the end of the process. Their location is usually on an unwind or a rewind stand. As we discussed, their installation depends on whether the guiding system is used for unwinding a roll of web or rewind a processed web into a roll.

Web Guiding Fundamentals

Web Guiding Fundamentals: Topics in this webinar

  • Web guiding Terminology
  • Why we need web guides?
  • Types of web guides: Terminal and Intermediate web guides
  • Normal entry rule
  • Main components of a web guiding system
  • Unwind web guide structure
  • Rewind web guide structure
  • Terminal web guides design and installation considerations
  • Offset-pivot guide or displacement guide design and installation considerations
  • Steering or remotely pivoted web guide design and installation considerations

Master/Slave Web Guiding System Installation

Master/slave guiding is a technique used to align two layers of web material, one on top of the other. This process involves measuring the position of the unguided master web, which serves as the base substrate. The position measurement is then relayed to a slave web guiding system. The slave web guide utilizes this information, known as the guidepoint offset, to accurately guide the web material. As the master web moves, the guide point of the slave web is adjusted accordingly, ensuring that the web is guided to a new location that maintains proper lamination between the two webs.