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The Hidden Cost of Legacy Sensors
Plants using ultrasonic or infrared sensors lose several hours each month to recalibration when materials change. Every adjustment is labor cost and production time you never recover.
1DC 192
One Sensor. Infinite Possibilities.
10+ Years R&D
1000+ Installations
Setup in <5 Minutes
Key Features
Technical capabilities designed for precision and reliability.
- All-in-one design – integrated sensor and controller eliminates external hardware, cables, and complexity
- Zero recalibration – sensor adapts automatically to any material (clear, opaque, metallic, nonwoven, mesh)
- High resolution – 0.0635 mm (0.0025 in) hardware resolution across the entire sensing width
- Material-agnostic detection – patented fiber-optic technology based on light scattering and spatial filtering
- IP67 protection – sealed aluminum housing withstands harsh industrial environments (IP68 available on request)
- Native industrial Ethernet – EtherNet/IP, PROFINET, EtherCAT, Modbus/TCP, CC-Link IE Field Basic
- Vacuum compatible – operates reliably in vacuum chamber applications
Key Benefits
Measurable business value and operational improvements.
- Stop paying for separate controllers – all-in-one design eliminates external hardware and reduces total system cost
- Eliminate integration complexity – just power and one Ethernet cable replaces multi-component wiring
- End unplanned downtime from cable failures and connector issues between sensors and controllers
- Stop losing hours to sensor recalibration when switching between materials
- Prevent hidden scrap from temperature-related inaccuracies that plague ultrasonic sensors
Specifications
Detailed technical specifications and performance data.
| Sensor Type | Fiber Optic (diffuse-reflective) | Sensing Range | 192 mm (7.56 in) |
| Hardware Resolution | 0.0635 mm (0.0025 in) | Firmware Resolution | Up to 0.015875 mm |
| Repeatability | >99.9% | Linearity Error | <0.25% |
| Response Time | 20 ms standard (1 ms special) | Camera Rate | 25 Hz - 1000 Hz |
| Working Distance | 6-25 mm (0.25-1.0 in) optimal | Max Edges | 128 |
| Light Source | IR (880 nm), UV (385 nm), or White | Camera Type | CMOS line scan camera |
| Input Voltage | 20-30 VDC | Current Draw | 150-1500 mA |
| Power Connector | M8 4-pin male A-Coded | Network Connector | M8 4-pin female A-Coded |
| Protocols | EtherNet/IP, PROFINET, EtherCAT, Modbus/TCP, CC-Link IE Field Basic | ||
| Operating Temp | -10°C to 65°C (14°F to 150°F) | Protection Class | IP67 (IP68 available on request) |
| Housing Material | Aluminum alloy (powder coated) | Vacuum Compatible | Yes |
| Controller Required | No (built-in) | Interface | Industrial Ethernet / APP / PLC |
Documentation & Downloads
CAD files, datasheets, manuals, and technical documentation.
Product Videos
Watch demonstrations, tutorials, and application examples.
See It In Action
Real-world applications and use cases.
- Web guiding (edge, center, and contrast guiding)
- Edge position measurement
- Multiple edge position measurement (up to 128 edges)
- Center position measurement
- Line/contrast position measurement
- Width measurement and coating width measurement
- Multiple strip width measurement
- Thread/string counting
- Flag detection and splice detection
- Tear detection and simple inspection