Technical

Yes. Roll-2-Roll® Sensors detect clear films using infrared light reflection. Even transparent materials reflect a small amount of infrared light, which the sensors CMOS line camera and adaptive algorithms can reliably detect. This is a key advantage over ultrasonic sensors, which cannot reliably detect clear films, and traditional infrared sensors that require recalibration for different transparency levels.

Roll-2-Roll® Sensors use patented fiber-optic technology with adaptive edge detection algorithms. Unlike ultrasonic sensors that measure sound reflection (affected by material density and porosity) or simple infrared sensors that require threshold adjustment,  [rr sesors] use spatial light filtering to detect edges regardless of material properties. The sensor automatically adapts to different reflectivity, transparency, and surface characteristics—whether running clear films, opaque substrates, metallic foils, or porous nonwovens.

WPS (Web Position Sensor) series sensors have a resolution of 0.0635mm with ±0.25mm linearity across the full sensing range. The update rate is 500 Hz, providing fast response for high-speed applications.

R2R edge guiding systems maintain ±0.1mm accuracy at speeds up to 500 meters per minute (1,640 fpm). With a 500 Hz update rate, the sensors respond fast enough for high-speed converting lines.

Yes. R2R fiber-optic sensors detect edges on clear films (PET, BOPP, cellophane) as accurately as opaque materials. The light scattering technology responds identically to any material—no special settings or sensors required.